Kawasaki KLR650 Specs, Manuals, & Parts

If you’ve got a KLR650 that you’re working on, you’ve come to the right place.

Whether you’re doing a full rebuild or restoration motorcycle project or you just need to complete some routine maintenance, we’ve got all the information and links to what you need to do the job right.

On this page you’ll find:

  • Links to the motorcycle service manual for your KLR650.
  • Where you can buy aftermarket, OEM, and NOS parts for your bike.
  • Where you can find used KLR650s for sale to start a new motorcycle project or get a parts bike.
  • Specs, details, and information about the history of the KLR650.

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KLR650 Service Manuals

The motorcycle service manual should always be one of the first things you pick up when you buy a new bike.

Whether you’re doing a full rebuild or just need to do a standard tune-up, having the proper owner’s manual is going to ensure you do the job the right way.

Find the KLR650 service manual you need at the links below:

eManualonline.com has ready-to-download service manuals for a variety of years and model variations. Get yours today and get the job done right!


KLR650 Aftermarket & OEM Parts

Sometimes finding the right parts for your bike can be as challenging as the repair itself.

If you’re working on a KLR650, check out some of the resources below to find new and used replacement parts.

Be sure to confirm the fitment for your bike’s year and model variation.


Cams, Rockers & Valves

If you’re rebuilding the head of a KLR650, you’ll need to pick up some new valves, seats, and seals.

Bigger jobs or engines that are in rough shape, may require new camshafts, cam chains, and rocker arms too.


Carburetor & Fuel Parts & Rebuild Kits

Carburetors are a “must-service” item for any motorcycle rebuild or restoration project.

Sometimes an aftermarket carb rebuild kit for your KLR650 will do the trick. Other times, you may need new carbs altogether or specific OEM parts to get the job done right.


Clutch Parts

If your KLR650 project has been sitting for a while, you may need to replace the clutch’s steel and friction plates.

Some other clutch parts you may need include:

  • Clutch levers.
  • Clutch cables.
  • Clutch basket, bolts, and springs.

Electrical, Ignition & Charging System Parts

Electrical systems on project bikes can be a source of all sorts of problems. If you’re experiencing electrical issues with your KLR650, this is the parts category for you.

Find the right:

  • Wires and wiring harnesses.
  • Headlights, tail lights, and turn signals.
  • Switches, fuses, and relays.
  • Regulators and rectifiers.
  • Ignition units.
  • Coils and spark plug wires.
  • Starter motors.
  • Alternators.

Engine Gasket Sets, Cases, and Covers

If you’re doing any sort of engine work on your KLR650, you’ll definitely want to pick up a new gasket set.

You can also find things like used replacement engine covers and stainless steel bolt kits.


Pistons, Piston Rings & Cylinders

If you’re tearing into your cylinders, you’re probably going to need a new set of piston rings.

If your KLR650 engine is seized, you can get a replacement cylinder block and new pistons as well.


Side Covers, Body and Frame Parts

Find side covers, foot pegs, frame parts, and fairings for your KLR650.


Suspension & Brake Parts

Check here if you need to replace your KLR650 brake pads, brake levers, or service your forks and rear suspension.


Wheels, Hubs, Chains & Sprockets

If you need to replace your KLR650 drive chain and sprockets or service your wheels and hubs, find the right parts here.


Where to buy parts for a Kawasaki KLR650?

Some other good places to find parts for your KLR650 include:

KLR650 Specs & Details

The KLR650 is a dual sport motorcycle that was produced by Kawasaki from 1987 to 2018.

It remained mostly the same from its introduction in ’87 until 2007. In 2008, the KLR650E was updated with better forks, new engine design, a new swingarm, a dual beam headlight, upgraded brakes, upgraded cooling, and new body work.

Specs for the Kawasaki KLR650 include:

  • Top Speed: 93 mph
  • Engine Displacement: 651cc
  • Cylinders/Engine Type: Single cylinder, liquid cooled, 4 stroke DOHC
  • Compression Ratio: 9.5:1
  • Transmission: 5-speed
  • Wet Weight: 432 lbs.

KLR650 Years & Variations

The KLR650 was produced from 1987 to 2018 with variations including:

  • KLR650A, which was mostly based on the KLR600.
  • KLR650B, or the KLR650 Tengai, which featured Adventure styling with a full fairing to blend with the tank design and a mudguard.
  • KLR650C, which featured new bodywork with some upgraded suspensions and brake for off-road use.
  • KLR650E, which was the 2008 updated version.

Find a KLR650 for Sale Near You

If you’re looking for a KLR650 of your own or need a donor parts bike for your current motorcycle project, you can use the MotorcycleZombies.com used bike search tool to find what you’re looking for.

Click your state below to find used KLR650s near you.

These motorcycle search engines search Craigslist listing for the entire state so you don’t have to individually search each specific region.

Once you’ve got the bike up and running, be sure to check back to our motorcycle registration and title guides if you need help getting plates (Especially if you’ve bought the KLR650 without a title).

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